indirect evaporative cooling heat exchanger

The indirect evaporative cooling heat exchanger is the core component of an indirect evaporative cooling (IEC) system, responsible for transferring heat from the primary (supply) air to the secondary (exhaust or ambient) air, without adding moisture to the primary air.

Here’s a detailed English explanation you can use in technical documents or product descriptions:


Indirect Evaporative Cooling Heat Exchanger

An indirect evaporative cooling heat exchanger is designed to enable thermal energy exchange between two air streams without direct contact. It is commonly used in industrial ventilation, data centers, panel rooms, and energy-saving HVAC systems where moisture-free cooling is essential.

Working Principle

The heat exchanger typically consists of a series of plates or tubes, arranged to form separate channels for the primary air (the air to be cooled) and the secondary air (usually outdoor air).

  1. Secondary air passes through a wet channel, where water is evaporated and cools this airstream.

  2. Primary air flows through adjacent dry channels, separated by heat-conductive surfaces (e.g., aluminum or plastic plates).

  3. The heat from the primary air transfers to the cooled secondary air via the heat exchanger surface, lowering the temperature of the primary air without increasing its humidity.

Key Features

  • No moisture transfer: Only heat is transferred; the supply air stays dry.

  • No refrigerants required: Eco-friendly cooling without harmful gases.

  • High efficiency: Especially when using cross-flow or counter-flow plate-type exchangers.

  • Corrosion-resistant materials: Often made from aluminum alloy, stainless steel, or specially coated plastic.

  • Compact design: Suitable for integration into air handling units, panel cooling cabinets, or standalone IEC systems.

Applications

  • Panel rooms and electrical control cabinets

  • Data centers and server rooms

  • HVAC systems in industrial buildings

  • Energy recovery ventilation systems

  • Pre-cooling for air conditioning systems

Application of Heat Exchangers in Ventilation Systems

Heat exchangers play a key role in ventilation systems by improving air handling efficiency, reducing energy consumption, and enhancing indoor air quality. Below is a detailed explanation of their functions and common applications.


I. Functions of Heat Exchangers in Ventilation Systems

  1. Energy Saving
    Heat exchangers recover thermal energy (or cooling energy) from exhaust air and transfer it to the incoming fresh air. This reduces the energy required to heat or cool fresh air, making it ideal for both winter heating and summer cooling.

  2. Improving Fresh Air Quality and Comfort
    While ensuring sufficient ventilation, heat exchangers help preheat or precool the fresh air, minimizing temperature differences between indoor and outdoor air, and improving occupant comfort.

  3. Boosting System Efficiency (COP)
    By recovering both sensible and latent heat from exhaust air, the system’s energy efficiency is significantly improved.

  4. Assisting Temperature and Humidity Control
    In environments such as cleanrooms, laboratories, or temperature-controlled workshops, heat exchangers serve as pre-conditioning units to stabilize incoming air conditions.


II. Common Types of Heat Exchangers in Ventilation Systems

  1. Plate Heat Exchanger (Sensible Heat)

    • Uses aluminum or plastic plates to separate exhaust and supply air streams while transferring heat across the plates.

    • Commonly used in commercial buildings, schools, and office ventilation.

    • Efficiency typically ranges from 50% to 70%.

  2. Total Heat Recovery Unit (Sensible + Latent Heat)

    • Uses a special membrane that allows both heat and moisture exchange.

    • Ideal for residential buildings, hospitals, hotels, and environments with humidity control needs.

    • Provides better comfort and energy savings.

  3. Heat Pipe Heat Exchanger

    • Features a simple structure with no moving parts; transfers heat via heat pipes while keeping airflow streams completely separate.

    • Suitable for server rooms, preheating/precooling fresh air, and drying systems.

    • Performs well in high-temperature exhaust air environments.

  4. Rotary Wheel Heat Exchanger

    • A rotating wheel with hygroscopic coating simultaneously contacts both fresh and exhaust air, transferring both heat and moisture.

    • High efficiency (up to 70%–85%), but with a potential risk of cross-contamination.

    • Suitable for scenarios where energy efficiency is prioritized and cross-contamination is not critical.

  5. Indirect Evaporative Cooling Heat Exchanger

    • Uses exhaust air evaporation to cool incoming air without adding humidity.

    • Ideal for hot, dry environments such as industrial workshops and warehouses.


III. Typical Application Scenarios

  • Industrial Facilities: Improve temperature and humidity control while lowering fresh air energy consumption.

  • Cleanrooms and Operating Rooms: Stabilize airflow and temperature for controlled environments.

  • Commercial Buildings and Offices: Precondition fresh air and improve HVAC efficiency.

  • Public Spaces (Subways, Airports, Schools): Ensure good ventilation while saving energy.

  • Data Centers and Server Rooms: Recover waste heat for air preheating during winter.

  • Livestock Houses and Greenhouses: Balance ventilation with temperature and humidity stability to support growth.

The Difference Between Heat Pump Air Conditioners and Regular Air Conditioners

The main difference between a heat pump air conditioner and a regular air conditioner lies in how they produce heat and how efficiently they use energy.

A regular air conditioner is mainly designed for cooling. Some models also provide heating, but they usually rely on electric resistance heating. This means they use electricity to generate heat directly, which is less efficient and consumes more power. In cold weather, their heating performance drops significantly, and in some cases, they might not work effectively at all.

A heat pump air conditioner, on the other hand, works like a reversible refrigerator. In winter, it extracts heat from the cold outdoor air and transfers it indoors. Even when it's cold outside, it can still operate efficiently. Since it moves heat instead of generating it directly, it provides more heat output for the same amount of electricity. This makes it more energy-efficient and cost-effective, especially in colder climates.

In simple terms, regular air conditioners struggle and use more electricity for heating, while heat pump air conditioners save energy and work better, particularly in places where heating is needed frequently.

south africa women vs west indies women

The most recent match between the South Africa Women’s cricket team and the West Indies Women’s cricket team was the 1st T20I on June 20, 2025, during the South Africa Women’s tour of the West Indies, played at Three Ws Oval, Bridgetown, Barbados. South Africa Women won by 50 runs. Here are the key details:

  • South Africa Women: 183/6 (20 overs)
    • Tazmin Brits: 98* (63 balls)
    • Nadine de Klerk: Notable contribution in a 71-run partnership with Brits
    • Jahzara Claxton (West Indies): 3 wickets for 39 runs
  • West Indies Women: 133/6 (20 overs)
    • Jannillea Glasgow: 53* (44 balls)
    • Chinelle Henry: 26 (32 balls), part of an 81-run stand with Glasgow
    • Marizanne Kapp (South Africa): 2 wickets for 27 runs
  • Result: South Africa Women won by 50 runs.

Recent Series Context:

  • The teams also played a 3-match ODI series in June 2025 in Barbados:
    • 1st ODI (June 11, 2025): West Indies Women won by 4 wickets (DLS method, target 180 in 34 overs).
    • 2nd ODI (June 17, 2025): South Africa Women won by 40 runs (SA-W: 309/9, WI-W: 269/10). Sune Luus (76) and Nonkululeko Mlaba (4/33) were key performers.
    • 3rd ODI (June 17, 2025): South Africa Women won by 166 runs (DLS method). Tazmin Brits (101) and Laura Wolvaardt (75) starred, with Annerie Klaas taking 4/25. West Indies were bowled out for 121, with Jahzara Claxton scoring 43. South Africa won the series 2-1.
  • In the ICC Women’s T20 World Cup 2024 (October 4, 2024, Dubai), South Africa Women defeated West Indies Women by 10 wickets:
    • West Indies Women: 118/6 (20 overs, Stafanie Taylor 44*, Nonkululeko Mlaba 4/29)
    • South Africa Women: 119/0 (17.5 overs, Laura Wolvaardt 59*, Tazmin Brits 57*)
    • Player of the Match: Nonkululeko Mlaba.

Head-to-Head Summary:

  • South Africa Women have dominated recent encounters, winning the T20I on June 20, 2025, and the 2024 T20 World Cup match convincingly.
  • The ODI series in June 2025 was competitive, with South Africa edging out a 2-1 victory.
  • Key players to watch: Tazmin Brits and Laura Wolvaardt (South Africa) for batting, Nonkululeko Mlaba and Marizanne Kapp for bowling; Hayley Matthews and Stafanie Taylor (West Indies) for all-round contributions, and Jahzara Claxton for emerging talent.

The next scheduled match is the 2nd T20I on June 22, 2025, at Three Ws Oval, Barbados, starting at 6:00 PM UTC.

digital payments award ippb india private limited

India Post Payments Bank (IPPB), a 100% Government of India-owned entity under the Department of Posts, Ministry of Communications, was conferred the Digital Payments Award 2024-25 by the Department of Financial Services (DFS), Ministry of Finance. The award, presented by Union Finance Minister Nirmala Sitharaman and Minister of State for Finance Pankaj Chaudhary in New Delhi, recognizes IPPB’s outstanding contribution to expanding digital payments and financial inclusion across India. IPPB achieved 1st position among Payments Banks in India in the DFS Performance Index for Financial Year 2024–25 and received a Special Mention for Financial Year 2023-24.

This accolade highlights IPPB’s role in leveraging India Post’s extensive network of over 1.55 lakh post offices and 3 lakh postal employees, including 2 lakh Postmen and Gramin Dak Sevaks, to deliver doorstep banking services. With a tech-driven approach built on India Stack (paperless, cashless, presence-less banking), IPPB serves over 11 crore customers across 5.57 lakh villages and towns, offering services in 13 regional languages. Its efforts focus on bridging the urban-rural banking divide, reaching unbanked and underbanked populations, and promoting a cash-light, digitally empowered economy.

Difference Between Spray Painting and Powder Coating

Difference Between Spray Painting and Powder Coating

  • Process:
    • Spray Painting: Uses liquid paint sprayed onto a surface with a spray gun, often requiring solvents.
    • Powder Coating: Applies dry powder electrostatically, then cures it with heat to form a hard finish.
  • Material:
    • Spray Painting: Liquid paint containing pigments, binders, and solvents.
    • Powder Coating: Fine powder made of resin, pigments, and additives, no solvents needed.
  • Finish:
    • Spray Painting: Smoother, thinner finish, but prone to drips or unevenness if not applied carefully.
    • Powder Coating: Thicker, more durable, and uniform finish, resistant to chipping and scratches.
  • Durability:
    • Spray Painting: Less durable, may fade or peel over time, especially outdoors.
    • Powder Coating: Highly durable, resistant to corrosion, UV rays, and wear, ideal for outdoor use.
  • Environmental Impact:
    • Spray Painting: Releases volatile organic compounds (VOCs), less eco-friendly.
    • Powder Coating: Minimal VOC emissions, more environmentally friendly, with recyclable overspray.
  • Cost:
    • Spray Painting: Generally cheaper upfront, but may require more maintenance.
    • Powder Coating: Higher initial cost due to equipment and process, but longer-lasting.
  • Application:
    • Spray Painting: Suitable for various surfaces, including wood, metal, and plastic, but requires surface prep.
    • Powder Coating: Best for metal surfaces, less effective on non-conductive materials like wood or plastic.

Industrial waste heat recovery: save energy and reduce costs

Industrial waste heat recovery captures and reuses heat generated during industrial processes that would otherwise be lost, improving energy efficiency and cutting costs. Here’s a concise overview:

How It Works

  • Sources of Waste Heat: Heat from exhaust gases, cooling systems, or equipment surfaces in industries like manufacturing, steel, cement, or power generation.
  • Recovery Methods:
    • Heat Exchangers: Transfer heat from hot gases or liquids to preheat air, water, or other fluids (e.g., shell-and-tube or plate heat exchangers).
    • Organic Rankine Cycle (ORC): Converts low-grade heat into electricity using organic fluids.
    • Heat Pumps: Upgrade low-temperature heat to higher, usable levels.
    • Thermal Storage: Store excess heat for later use (e.g., molten salts or phase-change materials).
    • Direct Use: Redirect heat for space heating, drying, or preheating raw materials.

Benefits

  • Energy Savings: Recovering 20-50% of waste heat can reduce energy consumption significantly.
  • Cost Reduction: Lower fuel and electricity bills; payback periods often 1-5 years.
  • Emissions Reduction: Less energy use means lower CO2 and pollutant emissions.
  • Process Efficiency: Enhances overall plant performance.

Applications

 

  • Industries: Steel (blast furnaces), cement (kilns), glass, refineries, and food processing.
  • Examples:
    • Preheating combustion air in furnaces.
    • Generating electricity via ORC in chemical plants.
    • District heating using recovered heat.

Cold Recovery and Heat Recovery: An Overview

Cold recovery refers to the process of capturing and reusing low-temperature energy, often in the form of chilled air, water, or other cooling media, that would otherwise be wasted in industrial, commercial, or HVAC systems. The goal is to improve energy efficiency by redirecting this "cold" energy for cooling purposes elsewhere in a system or facility.

  • How it works: Cold recovery systems typically use heat exchangers or refrigeration cycles to extract low-temperature energy from exhaust air, process fluids, or other sources. This recovered cold energy can be used for space cooling, refrigeration, or to pre-cool incoming air or fluids.
  • Applications: Common in data centers, food processing plants, and industrial refrigeration systems. For example, cold exhaust air from a freezer can be reused to pre-cool incoming warm air.
  • Benefits: Reduces energy consumption, lowers operational costs, and minimizes environmental impact by decreasing the demand for additional cooling energy.

Heat Recovery
Heat recovery involves capturing and reusing waste heat generated from industrial processes, HVAC systems, or other energy-intensive operations. This recovered heat, which would otherwise be lost to the environment, is repurposed for heating, power generation, or other thermal applications.

  • How it works: Heat recovery systems use technologies like heat exchangers, heat pumps, or thermal storage to capture excess heat from exhaust gases, hot water, or equipment. The recovered heat can be used to preheat water, provide space heating, or drive processes like steam generation.
  • Applications: Widely used in manufacturing, power plants, and commercial buildings. For instance, waste heat from an industrial furnace can be used to heat water for facility use.
  • Benefits: Enhances energy efficiency, reduces fuel consumption, lowers greenhouse gas emissions, and cuts operational costs.

Key Differences

  • Temperature Focus: Cold recovery deals with low-temperature (cooling) energy, while heat recovery focuses on high-temperature (heating) energy.
  • Applications: Cold recovery is more specific to cooling needs, while heat recovery has broader applications, including heating and power generation.

What materials are used in high temperature heat exchangers?

High-temperature heat exchangers must withstand extreme thermal conditions, corrosion, and mechanical stress. Therefore, the materials used are carefully selected for their thermal stability, oxidation resistance, and mechanical strength. Common materials include:

  1. Stainless Steel (e.g., 304, 316, 310, 321)

    • Good corrosion resistance and mechanical strength

    • Suitable for temperatures up to ~800°C (depending on the grade)

  2. Inconel (e.g., Inconel 600, 625, 718)

    • A nickel-chromium alloy with excellent resistance to oxidation and creep at temperatures up to ~1000°C

    • Common in aerospace, chemical, and power plant applications

  3. Hastelloy

    • Nickel-molybdenum alloys known for corrosion resistance under severe conditions

    • Useful in high-temperature, chemically aggressive environments

  4. Titanium and Titanium Alloys

    • Excellent corrosion resistance, moderate high-temperature performance (~600°C)

    • Often used in heat exchangers exposed to seawater or aggressive chemicals

  5. Ceramics (e.g., Silicon Carbide, Alumina)

    • Extremely high temperature resistance (>1200°C)

    • Brittle, but ideal for specialized high-temp gas heat exchangers

  6. Carbon Steel

    • Cost-effective and strong, but less resistant to corrosion and oxidation

    • Typically used in applications below ~425°C

  7. Aluminum Oxide-Coated Metals

    • Coatings help extend the temperature range and protect from oxidation

How to recover waste heat from ship engines

Ship engines and other equipment generate a large amount of waste heat during operation, which is usually discharged into the environment through cooling water and other means, resulting in energy waste. Heat exchangers can transfer waste heat to other media, such as transferring the heat from engine cooling water to hot water or hot oil systems, for use in ships' hot water supply, heating, or other places that require thermal energy.
Our heat exchanger adopts high-efficiency heat transfer materials and innovative structural design, with excellent heat exchange efficiency. The core components are made of special metal alloy materials, greatly improving thermal conductivity. At the same time, the optimized flow channel design allows hot and cold fluids to fully contact inside the heat exchanger, ensuring that waste heat can be quickly and efficiently transferred. Taking the waste heat recovery of ship engines as an example, when the high-temperature cooling water generated by the engine flows into one side of the heat exchanger, the low-temperature medium (such as hot water or hot oil) on the other side exchanges heat with it. Through the efficient operation of our heat exchanger, the heat of the cooling water can be fully extracted for use in ship hot water supply, cabin heating, and other applications.

Need Help?