indirect evaporative cooling heat exchanger

The indirect evaporative cooling heat exchanger is the core component of an indirect evaporative cooling (IEC) system, responsible for transferring heat from the primary (supply) air to the secondary (exhaust or ambient) air, without adding moisture to the primary air.

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Indirect Evaporative Cooling Heat Exchanger

An indirect evaporative cooling heat exchanger is designed to enable thermal energy exchange between two air streams without direct contact. It is commonly used in industrial ventilation, data centers, panel rooms, and energy-saving HVAC systems where moisture-free cooling is essential.

Working Principle

The heat exchanger typically consists of a series of plates or tubes, arranged to form separate channels for the primary air (the air to be cooled) and the secondary air (usually outdoor air).

  1. Secondary air passes through a wet channel, where water is evaporated and cools this airstream.

  2. Primary air flows through adjacent dry channels, separated by heat-conductive surfaces (e.g., aluminum or plastic plates).

  3. The heat from the primary air transfers to the cooled secondary air via the heat exchanger surface, lowering the temperature of the primary air without increasing its humidity.

Key Features

  • No moisture transfer: Only heat is transferred; the supply air stays dry.

  • No refrigerants required: Eco-friendly cooling without harmful gases.

  • High efficiency: Especially when using cross-flow or counter-flow plate-type exchangers.

  • Corrosion-resistant materials: Often made from aluminum alloy, stainless steel, or specially coated plastic.

  • Compact design: Suitable for integration into air handling units, panel cooling cabinets, or standalone IEC systems.

Applications

  • Panel rooms and electrical control cabinets

  • Data centers and server rooms

  • HVAC systems in industrial buildings

  • Energy recovery ventilation systems

  • Pre-cooling for air conditioning systems

Kiln waste heat recovery and reuse system

The kiln waste heat recovery and reuse system aims to fully utilize the high-temperature heat in the kiln exhaust gas, and achieve a win-win situation of energy conservation and environmental protection through gas stainless steel cross flow heat exchangers. The core of this solution lies in the use of a stainless steel cross flow heat exchanger, which efficiently exchanges heat between high-temperature exhaust gas and cold air, generating hot air that can be reused.

Working principle: The exhaust gas and cold air flow in a cross flow manner inside the heat exchanger and transfer heat through the stainless steel plate wall. After releasing heat from exhaust gas, it is discharged. Cold air absorbs the heat and heats up into hot air, which is suitable for scenarios such as assisting combustion, preheating materials, or heating.

Advantages:

Efficient heat transfer: The cross flow design ensures a heat transfer efficiency of 60% -80%.
Strong durability: Stainless steel material is resistant to high temperatures and corrosion, and can adapt to complex exhaust environments.
Flexible application: Hot air can be directly fed back to the kiln or used for other processes, with significant energy savings.
System process: Kiln exhaust gas → Pre treatment (such as dust removal) → Stainless steel heat exchanger → Hot air output → Secondary utilization.

This solution is simple and reliable, with a short investment return cycle, making it an ideal choice for kiln waste heat recovery, helping enterprises reduce energy consumption and improve efficiency.

Aluminum oxide powder drying waste heat recovery and reuse system

During the drying process of alumina powder, a large amount of high-temperature exhaust gas is generated. If it is directly discharged, it not only wastes heat energy but also increases environmental load. The waste heat recovery and reuse system for drying aluminum oxide powder effectively recovers heat from exhaust gas through a gas stainless steel cross flow heat exchanger, achieving energy-saving and environmental protection goals.

Working principle: The system utilizes a stainless steel cross flow heat exchanger to exchange heat between the high-temperature exhaust gas emitted during the drying process and cold air. The exhaust gas and cold air cross flow in the heat exchanger, and the heat is transferred through the stainless steel plate wall. The cold air is heated into hot air, while the exhaust gas is cooled and discharged.

Program features:

Efficient recycling: The cross flow design has a high heat exchange efficiency, reaching 60% -80%, fully utilizing the waste heat of exhaust gas.
Durable: Made of stainless steel material, it is resistant to high temperatures and corrosion, and suitable for the characteristics of aluminum oxide powder drying exhaust gas.
Widely used: Recycled hot air can be used for preheating raw materials, drying assistance, or heating, reducing energy consumption.
Process description: Drying exhaust gas → Dust removal pretreatment (if necessary) → Stainless steel cross flow heat exchanger → Hot air output → Reuse.

This solution has a compact structure and stable operation, making it a practical choice for recovering waste heat from drying aluminum oxide powder, helping enterprises save energy, reduce emissions, and improve efficiency.

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