Application of Heat Exchangers in Ventilation Systems

Heat exchangers play a key role in ventilation systems by improving air handling efficiency, reducing energy consumption, and enhancing indoor air quality. Below is a detailed explanation of their functions and common applications.


I. Functions of Heat Exchangers in Ventilation Systems

  1. Energy Saving
    Heat exchangers recover thermal energy (or cooling energy) from exhaust air and transfer it to the incoming fresh air. This reduces the energy required to heat or cool fresh air, making it ideal for both winter heating and summer cooling.

  2. Improving Fresh Air Quality and Comfort
    While ensuring sufficient ventilation, heat exchangers help preheat or precool the fresh air, minimizing temperature differences between indoor and outdoor air, and improving occupant comfort.

  3. Boosting System Efficiency (COP)
    By recovering both sensible and latent heat from exhaust air, the system’s energy efficiency is significantly improved.

  4. Assisting Temperature and Humidity Control
    In environments such as cleanrooms, laboratories, or temperature-controlled workshops, heat exchangers serve as pre-conditioning units to stabilize incoming air conditions.


II. Common Types of Heat Exchangers in Ventilation Systems

  1. Plate Heat Exchanger (Sensible Heat)

    • Uses aluminum or plastic plates to separate exhaust and supply air streams while transferring heat across the plates.

    • Commonly used in commercial buildings, schools, and office ventilation.

    • Efficiency typically ranges from 50% to 70%.

  2. Total Heat Recovery Unit (Sensible + Latent Heat)

    • Uses a special membrane that allows both heat and moisture exchange.

    • Ideal for residential buildings, hospitals, hotels, and environments with humidity control needs.

    • Provides better comfort and energy savings.

  3. Heat Pipe Heat Exchanger

    • Features a simple structure with no moving parts; transfers heat via heat pipes while keeping airflow streams completely separate.

    • Suitable for server rooms, preheating/precooling fresh air, and drying systems.

    • Performs well in high-temperature exhaust air environments.

  4. Rotary Wheel Heat Exchanger

    • A rotating wheel with hygroscopic coating simultaneously contacts both fresh and exhaust air, transferring both heat and moisture.

    • High efficiency (up to 70%–85%), but with a potential risk of cross-contamination.

    • Suitable for scenarios where energy efficiency is prioritized and cross-contamination is not critical.

  5. Indirect Evaporative Cooling Heat Exchanger

    • Uses exhaust air evaporation to cool incoming air without adding humidity.

    • Ideal for hot, dry environments such as industrial workshops and warehouses.


III. Typical Application Scenarios

  • Industrial Facilities: Improve temperature and humidity control while lowering fresh air energy consumption.

  • Cleanrooms and Operating Rooms: Stabilize airflow and temperature for controlled environments.

  • Commercial Buildings and Offices: Precondition fresh air and improve HVAC efficiency.

  • Public Spaces (Subways, Airports, Schools): Ensure good ventilation while saving energy.

  • Data Centers and Server Rooms: Recover waste heat for air preheating during winter.

  • Livestock Houses and Greenhouses: Balance ventilation with temperature and humidity stability to support growth.

What materials are used in high temperature heat exchangers?

High-temperature heat exchangers must withstand extreme thermal conditions, corrosion, and mechanical stress. Therefore, the materials used are carefully selected for their thermal stability, oxidation resistance, and mechanical strength. Common materials include:

  1. Stainless Steel (e.g., 304, 316, 310, 321)

    • Good corrosion resistance and mechanical strength

    • Suitable for temperatures up to ~800°C (depending on the grade)

  2. Inconel (e.g., Inconel 600, 625, 718)

    • A nickel-chromium alloy with excellent resistance to oxidation and creep at temperatures up to ~1000°C

    • Common in aerospace, chemical, and power plant applications

  3. Hastelloy

    • Nickel-molybdenum alloys known for corrosion resistance under severe conditions

    • Useful in high-temperature, chemically aggressive environments

  4. Titanium and Titanium Alloys

    • Excellent corrosion resistance, moderate high-temperature performance (~600°C)

    • Often used in heat exchangers exposed to seawater or aggressive chemicals

  5. Ceramics (e.g., Silicon Carbide, Alumina)

    • Extremely high temperature resistance (>1200°C)

    • Brittle, but ideal for specialized high-temp gas heat exchangers

  6. Carbon Steel

    • Cost-effective and strong, but less resistant to corrosion and oxidation

    • Typically used in applications below ~425°C

  7. Aluminum Oxide-Coated Metals

    • Coatings help extend the temperature range and protect from oxidation

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