Air-to-Air Heat Exchangers & Heat Recovery · Since 2005

Aluminum vs Stainless Steel Plate Cores

Most plate cores are aluminum, but stainless and polymer variants exist. The choice is driven by corrosion, weight, and cleaning needs.

Comparison

Aluminum Stainless steel
Thermal conductivity Excellent Good
Weight Light Heavier
Corrosion resistance Good (coated) Excellent
Cleanability Good Excellent (aggressive CIP)
Cost Lower Higher

Choose aluminum

For typical HVAC exhaust (moderate humidity, no acids), coated aluminum gives the best conductivity-to-cost ratio.

Choose stainless

For kitchen hoods, laboratories, or corrosive industrial exhaust, stainless survives where aluminum would pit.

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