Air-to-Air Heat Exchangers & Heat Recovery · Since 2005

Heat Exchanger Retrofit Steps

Step 1 - Audit the Duty

Record supply and exhaust airflow, indoor and outdoor design temperatures, and the allowable supply-air temperature. Confirm the streams are reasonably balanced.

Step 2 - Pick the Technology

  • Simple, low-maintenance - crossflow plate core
  • Highest effectiveness or humidity - rotary wheel
  • Contaminated or separated streams - run-around coil
  • Rugged, no moving parts - heat pipe

Step 3 - Check the AHU

  • Physical space in or beside the unit
  • Fan capacity for the added static pressure
  • Controls for summer bypass and frost protection

Step 4 - Install

Slot the core into the AHU section, seal the interfaces, connect controls, and verify drainage for condensate.

Step 5 - Commission

Measure airflow and temperatures on both sides, compute actual effectiveness, and compare with the rated curve. Document the result as the baseline.

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