Air-to-Air Heat Exchangers & Heat Recovery · Since 2005

Air-to-Air Heat Exchanger Selection: Plate vs Rotary vs Heat Pipe

The Three Main Options

Factor Plate Rotary Wheel Heat Pipe
Max effectiveness ~75% sensible ~85% sensible, ~80% latent ~65% sensible
Moving parts None Motor, seals None
Moisture recovery No (unless membrane) Yes No
Cross-contamination None Small None
Maintenance Very low Moderate Very low

Decision Path

  • Need peak effectiveness + humidity control? -> Rotary wheel
  • Need isolation + simplicity? -> Plate core
  • Need rugged, no-moving-parts, sensible only? -> Heat pipe
  • Need humidity control but no moving parts? -> Membrane plate

Secondary Filters

Also weigh space, available fan pressure, climate (frost risk), and maintenance staff. The "best" device is the one that meets the duty at the lowest lifecycle cost.

Next Step

Once the technology is chosen, move to the specific selection guide for that device and size it against your duty.

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