Air-to-Air Heat Exchangers & Heat Recovery · Since 2005

Heat Recovery for Hospitals and Healthcare

Why It Matters

Hospitals ventilate continuously at high rates for infection control. That airflow carries a heavy heating and cooling load, and patients need stable conditions year round.

Typical Energy Savings

Recovery typically removes 60 to 80 percent of the ventilation load, with payback often within a few years given the 24/7 operation.

Recommended Technology

  • Sensible plate cores where airstream isolation is required
  • Enthalpy wheels in humid climates for humidity control

What to Watch

  • Infection-control rules may forbid rotary carryover in some zones
  • Filtration upstream protects the core and patient air

Heat Recovery for Data Centers

Why It Matters

Data centers run 8,760 hours a year and reject enormous heat. Ventilation and cooling dominate the energy bill, so any recovery compounds into large savings because the duty never stops.

Typical Energy Savings

A rotary enthalpy wheel combined with free cooling can cut annual cooling energy by roughly 30 percent. Even a sensible plate core removes a large share of the fresh-air conditioning load.

Recommended Technology

  • Rotary enthalpy wheel for high effectiveness and humidity control
  • Air-to-air plate core where isolation is preferred
  • Economiser cycle to maximise free cooling hours

What to Watch

  • Maintain strict separation if using plate cores near clean air paths
  • Size for part-load, since that is where most hours are spent

ErP Ecodesign Lot 6 for Ventilation

What Lot 6 Covers

Ecodesign Lot 6 sets minimum efficiency requirements for ventilation units, including those with heat recovery, sold in the EU. It is part of the ErP (Energy-related Products) framework.

Impact on Specifiers

  • Only compliant units may be placed on the EU market
  • Recovery effectiveness must meet a defined minimum
  • Labelling and documentation support compliance

Why It Matters

Lot 6 pushes the whole market toward higher recovery performance, so even a basic compliant unit today outperforms older equipment.

Pair With

Eurovent certification, which independently verifies the performance Lot 6 demands.

ASHRAE 90.1 Energy Recovery Requirements

The Rule

ASHRAE 90.1 sets minimum energy-efficiency requirements for buildings and includes provisions that require energy recovery in ventilation systems above certain airflow and climate thresholds.

Why It Matters

  • Many US jurisdictions adopt 90.1 as code
  • Compliance often forces a recovery device
  • It pairs with AHRI 1060 for rated performance

Practical Effect

If your design exceeds the threshold, you must show recovery meeting the standard - which means selecting a device with a credible rated effectiveness and documenting it.

Tip

Check the edition adopted in your jurisdiction; thresholds and exceptions change between versions.

Recuperator vs Regenerator

Definitions

A recuperator transfers heat through a wall between two continuous streams (a plate or tube exchanger). A regenerator stores heat in a matrix that alternates between hot and cold streams (a rotary wheel is the common example).

Comparison

  • Recuperator: streams never mix, steady output, simple
  • Regenerator: higher effectiveness, but slight carryover between streams

In HVAC

Most air-to-air units are recuperators (plate/heat pipe) or regenerative wheels. The choice echoes the plate-vs-rotary decision: isolation versus peak performance.

Fixed Plate vs Membrane Enthalpy Exchanger

The Idea

A membrane plate uses a selective membrane instead of bare metal foil, letting water vapour pass while keeping air streams separate. You get humidity recovery with no moving parts.

Comparison

Fixed Plate (sensible) Membrane Plate
Moisture recovery No Yes
Moving parts None None
Cost Lowest Higher

When to Choose Membrane

Pick it when you need humidity control but cannot accept a rotary wheel's moving parts or slight stream carryover - hospitals, labs, and sensitive spaces.

Commissioning and Performance Testing

Before Start-up

Verify airflow balance, filter installation, and that controls (bypass, frost, alarms) are configured.

Measure On Site

  • Supply and exhaust airflow
  • Inlet and outlet temperatures on both streams
  • Pressure drop across the core

Calculate Effectiveness

Use the measured temperatures to compute actual effectiveness and compare it with the rated curve at the same conditions.

Document

Keep the commissioning sheet with the O&M manual. It is the baseline for future troubleshooting and verifies the savings claim.

Installing a Heat Recovery Ventilator

Plan the Airflows

Recovery works best when supply and exhaust are balanced. Design the duct runs so both sides carry similar flow.

Position the Unit

  • Accessible for filter changes and service
  • Level, with rigid support to avoid vibration
  • Close enough to avoid long, lossy ducts

Condensate and Drainage

Sensible cores condense in cooling mode. Provide a drain or pan with safe routing, and insulate cold ducts to prevent sweating.

Controls

Wire summer bypass and frost protection per the manual so the unit runs efficiently across seasons.

How to Read a Heat Exchanger Datasheet

Start With the Test Conditions

A datasheet is only comparable if you know the airflow, temperature difference, and face velocity used. Missing conditions is a red flag.

Key Fields

  • Sensible and total effectiveness at stated conditions
  • Pressure drop on each side
  • Maximum operating temperature and pressure
  • Leakage rate between airstreams
  • Certification (Eurovent, AHRI)

Watch For

A single best-case effectiveness with no curve, or a pressure drop quoted at a different airflow than the effectiveness. Both hide real-world performance.

Decision Aid

Build a small comparison table of the fields above across shortlisted models before choosing.

How to Size a Plate Heat Exchanger

Step 1 - Gather Duty

Write down supply and exhaust airflow, indoor and outdoor design temperatures, and the allowable supply-air temperature.

Step 2 - Pick Effectiveness

Choose a target (say 70 percent) and confirm the technology (plate for sensible, membrane for latent).

Step 3 - Estimate Face Area

Effectiveness rises with face area and falls with face velocity. A larger core at lower velocity gives more recovery but costs more space.

Step 4 - Check Pressure Drop

Each core adds static pressure. Confirm the existing fan can deliver the combined airflow at the new total pressure, or upsize the fan.

Step 5 - Verify

Confirm against an EN 308 or AHRI 1060 rating at your actual operating point, not the headline number.

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